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New Wood Pallets

When the spec has zero margin for error.

The short answer

New wood pallets are built from fresh lumber to a precise, repeatable specification. They are the right call when a load demands dimensional accuracy, maximum strength, or export-ready ISPM-15 heat treatment. Evergrain sources responsibly and steers customers to recycled options whenever the application allows, because the greenest new pallet is the one you did not need to buy.

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New Wood Pallets

At a glance

Build
To customer spec
Lumber
New, kiln-dry available
Export
ISPM-15 heat treatment
Entry
2-way or 4-way
Treatment
HT stamp 56C for 30 min core
Moisture
Kiln-dry option ~19% or less
Deck coverage
Spec 40-100% top coverage

When new is the right answer

Some applications genuinely need new wood: heavy or sharp-edged machinery, pharmaceutical and food lines with strict cleanliness rules, automated warehouses with tight dimensional tolerances, and international shipments requiring certified heat treatment. For these, a new pallet is not waste — it is the correct tool.

  • Precise, repeatable dimensions
  • Maximum, predictable load rating
  • ISPM-15 stamp for export
  • Clean, uniform appearance

Sourced responsibly, recommended honestly

We would rather sell you the right pallet than the most expensive one. If your load can ride on recycled or remanufactured stock, we will say so. When new is warranted, we build it from responsibly sourced lumber and design to the lightest spec that carries the load safely.

Building to your exact spec

A new pallet is a set of decisions, and we help you make each one. Footprint and overall height come first, then deck configuration: a flush deck with boards running edge to edge, or a spaced deck with gaps to save weight and cost. You choose top and bottom deck coverage anywhere from roughly 40 percent for light loads to full coverage for heavy or small-footprint products.

Stringer or block base is the next call. Stringer designs are lighter and cheaper and support notched four-way entry; block designs give true four-way access for automation. Board thickness, stringer height, lead-board reinforcement, chamfered bottom boards for smoother jack entry, and fastener type (nails, staples, or screws) are all specifiable.

Because the tolerances are held tight on a new build, the pallet you approve is the pallet you receive, order after order. That repeatability is the whole reason to pay for new when an application demands it.

  • Any footprint and height
  • Flush or spaced deck, chosen coverage
  • Stringer or block base
  • Fastener and reinforcement to spec

Load ratings you can count on

The advantage of new lumber is a predictable, engineered load rating with no hidden fatigue from prior use. A standard new 48x40 easily meets the 2,500-plus pound dynamic loads of general distribution, and heavier builds with thicker boards and more stringers carry far more.

For loads that live in beam racking, we design to the rack-load figure rather than the static figure, since spanning a bay unsupported in the middle is the toughest test a pallet faces. Tell us the maximum load, how it sits on the deck, and whether it is racked, block-stacked, or floor-stored, and we will engineer the build to carry it with margin.

ISPM-15 and export compliance

International shipments of solid-wood packaging must meet ISPM-15, the global standard that prevents the spread of timber pests. The common method is heat treatment: the wood core is held at a minimum of 56 degrees Celsius for at least 30 minutes, after which the pallet is stamped with the wheat mark, the treatment code, and the treater identifier.

We supply new pallets heat-treated and stamped to ISPM-15 so your freight clears customs without a hold. Kiln-dried lumber is a separate process that lowers moisture for weight and mold control; a pallet can be both kiln-dried and heat-treated, but only the HT treatment satisfies the export rule.

  • Core held at 56C for 30 minutes
  • Stamped with the IPPC wheat mark
  • Clears export customs without holds
  • Kiln-drying available separately for moisture control

Cost, lifespan, and when it pays off

New pallets carry the highest purchase price of any option and the largest upfront carbon footprint, because you are paying for freshly milled lumber. They earn that cost back in applications where failure is expensive: automated lines that jam on an out-of-spec unit, pharmaceutical and food operations that cannot risk contamination, and export lanes where a rejected pallet means a rejected shipment.

A well-built new pallet also lasts longer at the start of its life and, when it eventually wears, feeds straight back into our recycling and remanufacturing stream. The greenest way to buy new is to spec the lightest build that safely carries the load and to keep the unit in service through repair rather than replacement.

FAQ

Frequently asked questions

Can you heat-treat for international shipping?

Yes — we provide ISPM-15 compliant, heat-treated and stamped new pallets for export.

Should I really buy new?

Only if the application needs it. Tell us your load and route; we will recommend recycled where it works and new where it is truly required.

What is the difference between heat-treated and kiln-dried?

Heat treatment (HT) satisfies the ISPM-15 export rule by holding the wood core at 56C for 30 minutes to kill pests. Kiln-drying lowers moisture content for lighter weight and mold resistance. They are separate processes; a pallet can have both, but only HT is required for export.

How precise can you hold the dimensions?

Very. New builds are cut and assembled to tight tolerances, so every unit in your order matches. That consistency is the main reason automated warehouses and tightly toleranced lines specify new.

Can you build non-standard sizes?

Yes. New pallets are built to whatever footprint, height, and deck configuration your product needs, from small drum bases to oversized machinery skids.

What load rating can you build to?

Standard 48x40 builds meet typical 2,500-plus pound dynamic distribution loads, and heavier engineered builds carry far more. Give us the weight and how it is stored and we will design to it with margin.

Are new pallets recyclable when they wear out?

Fully. When a new pallet reaches the end of its service life it comes back into our recycling and remanufacturing stream, so the lumber is reused rather than landfilled.

Ready to give your pallets another life?

Buy, sell, recycle, or haul — start with a fast, no-obligation quote and we’ll take it from there.