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Block & Euro Pallets

True four-way entry for automated, global supply chains.

The short answer

Block pallets use blocks instead of stringers to allow genuine four-way forklift and pallet-jack entry, which makes them the standard for automated warehouses and international trade. Euro (EUR/EPAL) pallets are the 1200x800 mm block standard used across Europe. Partner suppliers can quote both, recycled and new.

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Block & Euro Pallets

At a glance

Block size
48x40 & metric
Euro size
1200 x 800 mm
Entry
True 4-way
Best for
Automation & export
Base
9 blocks, 3 bottom runners
Export
ISPM 15 heat treatment on request

Why block construction matters

Stringer pallets only allow full four-way entry when notched, and even then the jack access is limited. Block pallets sit on nine blocks with openings on all four sides, so forklifts and pallet jacks enter cleanly from any direction — essential for automated storage and retrieval systems and dense cross-docking.

  • Nine-block base
  • Full four-way jack and fork access
  • Strong under automation
  • Common pooling footprints

Euro pallets for global lanes

If you ship into Europe, the 1200x800 mm EUR/EPAL pallet is often expected by receivers and fits standard European racking and truck dimensions. Euro-format pallets can be requested, including ISPM 15 heat-treated units for international shipping.

The nine-block base explained

A block pallet is built on nine solid blocks: one at each corner, one at the midpoint of each side, and one in the center. Top deck boards sit above the blocks, and typically three bottom runners tie the blocks together underneath. Because the openings between blocks are clear on all four sides, a forklift or pallet jack gets full-width entry from any direction.

That geometry is what separates a true four-way block pallet from a notched stringer pallet. A notched stringer allows a fork in from the sides, but the notch is shallow and a pallet jack cannot get its wheels fully underneath from the ends. Automated equipment, which cannot improvise the way a human operator does, needs the clean, consistent openings a block base provides.

  • Nine blocks: corners, sides, and center
  • Three bottom runners tie the base together
  • Full-width openings on all four sides
  • True jack access, not just fork access

Dimensions and load ratings

The EUR/EPAL pallet measures 1200 by 800 millimeters, weighs roughly 25 kilograms; confirm its rated loads for your use with the supplier. North American block pallets in the 48x40 footprint carry comparable distribution loads to their stringer counterparts, with the block base adding rigidity that helps in racking.

The tradeoff is weight and cost: nine blocks plus runners use more lumber than three stringers, so a block pallet is heavier and pricier than an equivalent stringer unit. You are paying for the four-way access and the rigidity, which is why block construction is worth it for automation and export but not for simple manual handling.

Block versus stringer: which to choose

Choose stringer pallets for straightforward, manual, cost-driven handling where a human operator positions the forks. They are lighter, cheaper, and perfectly adequate for the majority of domestic freight. Choose block pallets when automation, dense cross-docking, or international receiving is in play and the extra cost buys reliability.

A practical rule: if a jam, a mis-pick, or a rejected international shipment costs you far more than the price difference between the two designs, spec block. If not, a standard 48x40 GMA stringer pallet is the economical call. Describe your lanes and equipment in your request.

  • Stringer: lighter, cheaper, manual handling
  • Block: automation, cross-dock, and export
  • Block adds rigidity for racking
  • Match the spend to the cost of a failure

Recycled block stock and sustainability

Block and Euro pallets are durable by design and hold up to many cycles, which makes them strong candidates for pooled and closed-loop programs where the same units circulate for years. Recycled block and Euro-format stock can be requested alongside new builds, so you can often get four-way, automation-ready pallets without paying full new-wood prices.

When a block pallet finally wears out, its blocks and boards can be rebuilt or ground for reuse. Buying recycled block stock where availability allows, and selling empties back, keeps the sustainability profile of these heavier pallets much closer to that of recycled wood.

FAQ

Frequently asked questions

Do I need block pallets?

If you run automated handling, dense cross-docking, or ship internationally, block or Euro pallets are usually worth it. For simple stringer handling, a standard 48x40 GMA is more economical.

Are recycled block pallets available?

You can request recycled block stock as well as new builds; availability varies.

What load can a Euro pallet carry?

Rated loads depend on the pallet and how it is supported (moving, floor-stacked, or racked). Confirm the figures for your use with the partner supplier that quotes it.

Why are block pallets more expensive than stringer pallets?

They use more lumber. Nine blocks plus bottom runners is more material than three stringers, so a block pallet is heavier and costs more. You are paying for true four-way access and added rigidity, which is worth it for automation and export.

Are Euro-format pallets EPAL licensed?

Not necessarily. A pallet can be built to the 1200x800 mm footprint without an EPAL licence. If your receiver needs a licensed EPAL stamp, say so in your request.

Can block and Euro pallets be heat-treated for export?

Yes, you can request ISPM 15 heat-treated and stamped block and Euro pallets; the wood core is held at 56 °C for at least 30 minutes. Check the import rules for your destination.

Do block pallets work in beam racking?

Yes, and the rigid nine-block base often performs well there. For racking always confirm the rack-load figure with the partner supplier, since spanning a bay unsupported in the middle is the toughest demand on any pallet.

Ready to give your pallets another life?

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